These filters are used where we need fine filtration in
less space. This filter operates on the principle of vacuum. Pressure
difference is created across the filter media to increase the flow rates
through it. There are various types of vacuum filters:
Hydraulic Vacuum Filter
Construction:
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Hydraulic Vacuum Filter
From 100 LPM to 6000 LPM
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- It's a tank with the conveyor running inside.
- Filter paper is placed below the conveyor.
- There are vacuum chambers below filter paper that are connected
to the suction of the pump.
- Construction of vacuum chamber is that very high velocities are
maintained to avoid any accumulation over the period.
- Pump creates the pressure difference across the filter paper.
- Maximum pressure difference across the filter paper reaches up to
-0.8 bar. I.e. 600mm of Hg.
- Paper moves with the help of sludge accumulated on the filter
paper.
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Advantages:
- Very large volume of sludge can be handled because of its
peculiar construction.
- Very large flow can be handled in smaller area because of large
pressure difference across the filter paper as compared to gravity
filter.
- Fine filtration is possible. Very fine filter paper could be
used because of large pressure difference across the filter paper.
- Conveyor itself acts as a storage tank. It does not need separate
tank.
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Pneumatic Vacuum Filter
Construction:
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Pneumatic Vacuum Filter
From 800 LPM onwards. |
- It's ONLY a conveyor.
Filter paper is placed above the conveyor.
- vacuum blower creates the pressure difference across the filter
paper.
- Maximum pressure difference across the filter paper reaches up
to -0.4 bar. i.e. 300mm of Hg.
- Paper moves with the help conveyor, sludge accumulated on the
filter paper & weight of the fluid.
- Conveyor carries the filter paper.
- There is a tray below the conveyor to collect & pass the
fluid to tank.
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Advantages:
- Not very large volume of sludge can be handled.
- Comparatively smaller flow is handled because of less pressure
difference across the filter paper as compared to hydraulic vacuum
filter.
- It could be used for granular sludge as well as the longitudinal
longer size particles because all the material is collected &
carried by filter paper.
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Drum Type Vacuum Filter
- The stainless steel wedge wire drums are provided in the
conveyor. Suction of the pumps is directly connected to the drums &
vacuum is created across the wedge wire screen.
- Fluid levels are needs to be maintained above the drums to avoid
air leakage.
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These are very widely used in Sugar syrup filtration.
Merits Of Vacuum Filter Over
Conventional Gravity Filter
- Fine filtration is possible. Finer filter paper is used because
of high pressure difference across the filter paper.
- Requires less space as compared to paper band filter for the
same flow rate.
- Very high sludge handling capacity.
- Less paper consumption because of high pressure difference
across the paper filter which results in good cake filtration.
- Totally enclosed fully automatic system.
- No daily maintenance, which reduces the manpower.
- Trouble free operation.
- High viscous fluids can be easily handled.
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